Rockford Systems Page 1

For more information, call Western Safety Products at 206-264-0808 or email sales@westernsafety.com.

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Drill Safety
Guarded and Unguarded Drills

Safety Chip Shields

These sturdy safety chip shields provide protection from flying chips, coolant, and rotating parts. They are usually applied to small drill presses, mills, etc., and can be magnetically or permanently mounted.
The shield can be attached to any ferrous surface on the machine by an 80-lb. pull, 3-1/4" diameter magnetic base. If a ferrous surface is not available, a 3-1/4" x 5-1/4" mounting plate is also furnished with each shield.
The impact-resistant, 3/16"-thick clear polycarbonate shield provides visibility to the point of operation. It adjusts and locks in any vertical position.

Chip Shields
KYL-001 (top right, above) 5" x 9" Shield with 1/2" diameter black PVC arm 14-1/2" high
KYM-001 5" x 9" Replacement Shield only
KYL-055 (bottom left, above) 5" x 11" Shield with 1" square extruded aluminum arm 18" high
KYL-044 5" x 11" Replacement Shield only
(Middle above) 3-1/4" x 5-1/4" mounting plate furnished with each shield for mounting to a nonferrous surface

Heavy Duty Aluminum Drill Shields
Heavy Duty Aluminum Drill Shields

These cast-aluminum drill shields are furnished with a standard 1-3/4" bore. The user can bore this shield to a size up to 3-1/2" for attaching to the quill of a machine.
This shield is available in 2-tier or 3-tier models which provides 3" to 6" travel of the drill press.
The top of the holder attaches to the quill of the drill. The shields are open in the back. The bottom section has a clear panel for visibility.
For changing chucks or drill bits, the 2- or 3-tier section can be swung forward and upward out of the way. Also available are shields with a side hinge that swing to the left side.

Heavy Duty Aluminum Drill Shields

Part No.

Description

DZS-001

3-Tier Front Hinge 4-1/2," Min; 10-1/2," Max; 6" Stroke; Max Chuck Diameter 2-1/2"

DZS-003

2-Tier Front Hinge 4-5/8" Min; 7" Max; 2-11/16" Stroke; Max Chuck Diameter 2-3/4"

DZS-004

2-Tier Front Hinge 6" Min; 10-1/2" Max; 4-1/2" Stroke; Max Chuck Diameter 2-3/4"

DZS-005

2-Tier Side Hinge 6" Min; 10-1/2" Max; 4-1/2" Stroke; Max Chuck Diameter 2-3/4"

DZS-006

3-Tier Side Hinge 4-1/2" Min; 10-1/2" Max; 6" Stroke; Max Chuck Diameter 2-1/2"

DZS-002

Replacement Polycarbonate Window

Telescoping Drill Shields

THE CONSTRUCTION

The shield consists of two or three chrome-plated steel sleeves. The inner sleeve is a ribbed cage which is held stationary in the shield holder. The outer sleeves are free to move up and down on the inner cage. The inner sleeve has a guide groove, which gives radial movement to the outer sleeves to prevent jamming as the drill descends.
The lower sleeve is fitted with an acrylic transparent window held in position by a locking screw. The window can be slid out and quickly replaced at regular intervals, giving maximum visibility at all times. This sleeve rests on the components to be drilled; as the drilling operation takes place, the cage moves down. This helps protect the window and break up the chips.
When changing a drill bit, the shield can be removed from the shield holder. This gives you access to fit the key into the chuck.
The basic drill shield (without bushing) is bored to fit a circular quill diameter between 2-5/8" and 23/4".

ORDERING INFORMATION

Part No. DXS-500 Drill Shield With Standard Bore 2%", 2-Tier, 3" Stroke; Maximum Chuck Diameter Is 2%" Without Bushing
Part No. DXS-100 Replacement Polycarbonate Window
Part No. DXS-700 Drill Shield With Standard Bore 2%", 3-Tier, 3" or 6" Stroke; Maximum Chuck Diameter Is 2%" Without Bushing (Similar to 3- Tier shown below.)
Part No. DXS-100 Replacement Polycarbonate Window

THE DRILL SHIELD WITH ALL-AROUND PROTECTION

This durable shield offers all-around operator protection. It provides visibility of the component being drilled without adversely affecting the operation.
The shield holder is bored to a standard size of 2%" diameter. By using one of ten bushings, the shield holder can be attached to most drilling machine quill diameters without special boring. It is available as an "off-the-shelf" shield assembly.
The drill shield consists of two major compo­nents-the drill shield holder which is clamped to the quill of the machine, and the drill shield itself. The drill shield clips into the holder and is held in pOSition by three spring-loaded ball catches. The shield can, therefore, be completely removed from the holder for chuck or drill bit changes.

THE DRILL SHIELD WITH ALL-AROUND PROTECTION


This durable shield offers all-around operator protection. It provides visibility of the component being drilled without adversely affecting the operation.
The shield holder is bored to a standard size of 2-3/4" diameter. By using one of ten bushings, the shield holder can be attached to most drilling machine quill diameters without special boring. It is available as an "off-the-shelf" shield assembly.
The drill shield consists of two major components-the drill shield holder which is clamped to the quill of the machine, and the drill shield itself. The drill shield clips into the holder and is held in position by three spring-loaded ball catches. The shield can, therefore, be completely removed from the holder for chuck or drill bit changes.

BUSHINGS

The ten different bushings will cover a round quill diameter down to a minimum of 2". Determine your quill diameter at the time of order and select the appropriate drill shield and bushing. Please refer to the bushing chart below. Bushings are furnished separately.

Telescoping Drill Shield
Drill Shield Bushing

Part Number

Quill Diameter

Drill Shield Bushing Only

Inches

Millimeters

Std.-No Bushing Needed

2-3/4 - 2-5/8" to 2-3/4

66.70 to 69.85

DXS-010

2-5/8 - 2-9/16" to 2-5/8

65.10 to 66.68

DXS-015

2-9/16 - 2-1/2" to 2-9/16

63.53 to 65.08

DXS-020

2-1/2 - 2-5/8" to 2-1/2

61.93 to 63.50

DXS-025

2-7/16 - 2-3/8" to 2-7/16

60.35 to 61.90

DXS-030

2-3/8 - 2-5/16" to 2-3/8

58.75 to 60.33

DXS-035

2-5/16 - 2-1/4" to 2-5/16

57.18t058.73

DXS-040

2-1/4 - 2-3/16" to 2-1/4

55.58 to 57.15

DXS-045

2-3/16 - 2-1/8 to 2-3/16

54.00 to 55.55

DXS-050

2-1/8 - 2-1/16 to 2-1/8

52.40 to 53.98

DXS-055

2-1/16 - 2 to 2-1/16

50.80 to 52.38

Telescoping Drill Shields for Irregular Shaped Quills

2- TIER DRILL SHIELD FOR IRREGULAR-SHAPED QUILLS


When the quill of a drill press is not round, but an irregular shape (pear shape in some cases), the three­lug drill shield is ideal. The photo illustrates how the three-lug shield is applied.
If the drill shields offered in this catalog will not mount to your machine, please send us a photo and dimensions of the quill size. We would be pleased to send you a proposal on a special quill holder.
This drill shield is for drill presses that have 3" to 3-3/4" quills. It has three-lug mounting and fits drill presses with a 3" stroke and a maximum chuck diameter of 2-5/8".


ORDERING INFORMATION


Part No. DXS-600 2-Tier Drill Shield, 3" Stroke
Part No. DXS-100 Replacement Polycarbonate Window


3- TIER DRILL SHIELD FOR IRREGULAR-SHAPED QUILLS


This drill shield has the same three-lug mounting as illustrated above. It has a 3" bore and will fit a maximum chuck diameter of 2-5/8". This shield allows 3" or 6" travel of the chuck and drill bit.
When the 3-tier drill shield is in the position shown here, it has an overall length of 11-1/2". When the thumbscrew is adjusted to the middle or top holes, the overall length is 10" and 8-1/2" respectively. When the thumbscrew is in a retracted position (not in the bottom hole of top tier), the bottom two tiers will move up and down to provide 6" of travel. When the thumbscrew is engaged into one of the three holes, only the bottom tier will travel allowing a 3" stroke.


ORDERING INFORMATION


Part No. DXS-800 3-Tier Drill Shield, 3" or 6" Stroke
Part No. DXS-100 Replacement Polycarbonate Window

3-Tier Drill Shield for irregular shaped quills

Spring Loaded / Self Ejecting Chuck Keys for Drill Presses
Self ejecting chuck keys

Part No.

For LFA® Chuck Model No.

For Jacobs Chuck Model No.

Pilot Size

SLK-001

N/A

0, 0B

1/8"

SLK-002

81-1A,81-1B

1A, 1B, 1BS, MC1

5/32"

SLK-003

81-4B

7, 7-1A, 7B

7/32"

SLK-004

81b-13A, 81b-13B, 42-13B, 81bS-13A

30, 30-1A, 30B, 31B, 31BA, 81/2N, MC4

15/64"

SLK-005

82-2A, 82-2B

2A, 2B, MC5

1/4"

SLK-006

82A-5A, 43b-5A, 82A-5B, 43b-5B, 82AS-5A, 43BZ-5B

11N, 32, 32B,33,33B, 33BA, 33F, 33KD, 3326A, MC-10, MC33

1/4"

SLK-007

4200-B1, 412-B1, 420-B1

DC1G61, DC1G61AD, DC4G61 ,DC4G61 AD,  H1G61, MC1 G75, U4G41 , U4G60, U4G61, MC2, MC1G41, MC1G60, MC1G61, MC1G75, U4G41, U4G60, U4G61

1/4"

SLK-008

422-B13, 4220-B13

DC8K33, DC8K61,DK8K64,H8K33,H8K61,H8K64, MC4K01, MC4K41, MC4K61, MC8K26, MC8K64, MC8K64AD,U8K33,U8K33A,U8K64,U8K64A,U8K61

9/32"

SLK-009

43-6A, 43-6B, 84-6A, 45-6A, 84-6B, 45-6B, 83S-6A, 84S-6A, 44Z-6B, 43SB-6A

3, 3A, 3AE, 38, 3KD, 3PD, 6AE, 6A-2A, 6A-33, 6B, 14N, 34, 34B, 34KD, 34PD, 55B, 56B, 58B, 75A, 634, 634B8

5/16"

SLK-010

85-9A, 85B-9A, 85S-9A, 85BS-9A

16N,18BN,36,36B,37KD,37PD,59B

3/8"

SLK-011

N/A

20N

7/16"

Lathe Safety
Lathe Safety

Sliding Lathe Shields

These heavy-duty sliding lathe shields are furnished in four different sizes. They are constructed of high quality, 12-gauge reinforced steel with a polycarbonate window. These shields are available for operator protection on large standard lathes, CNC machines, and OD grinders.
The shields are designed to fit lathes with chucks up to 48" in diameter. Four adjustable flanged mounting posts are provided for easy mounting. These posts are used to securely mount the shield's ball-bearing carriage to the top of the headstock, as illustrated (mounting hardware not included). This means the posts can be attached without interfering with any part of the equipment housed within the headstock.
These sliding shields slide out-of-the-way over the headstock, allowing the operator access to the point of operation for loading and unloading workpieces, changing tooling, changing chucks, removing swarf, etc. Each shield has apprOximately 22" of travel.
When ordering these sliding shields, check lathe dimensions and reference drawings. Special sizes are available on request.

Lathe Shields

Part No.

A

B

Chuck Diameter

Replacement Polycarbonate Window

MAJ-700

26"

21"

28"

MAW-001

MAJ-800

27-3/4"

23"

32"

MAW-002

MAJ-100

29-1/2"

27"

40"

MAW-003

MAJ-120

33-1/4"

30-3/4"

48"

MAW-004

Crosslide-Travel Lathe Shields

These lathe shields mount on and travel with the crosslide for protection when machining long workpieces. The 18-gauge reinforced steel structure provides protection from flying chips and coolant. The high-impact polycarbonate window permits visibility into the point of operation. The front portion of the shield hinges up for access. These shields are ideal for lathes with long beds. Special sizes are available on request.

Crosslide Lathe Shield
Lathe Shield Dimensions
Part No. Description
TXW-000 Replacement Polycarbonate Window

Part No.

A

B

C

D

E

TXS-100

17"

8"

10"

12"

12"

TXS-200

23"

11"

12"

14-1/2"

13-3/4”

Small Steel Lathe Chuck Shields

These sturdily constructed steel chuck shields are fabricated of 18-gauge steel with reinforced sides and can be used on smaller lathes that have up to 18-1/2" diameter chucks.
Each shield is furnished with a 1" x 13" mounting rod which can be cut to length if required. This mounting rod is fastened to the headstock of the lathe. The mounting rod is also used to hinge the entire shield. The shield can be lifted and swung up for quick and easy access to the chuck and the part being machined. This shield includes a high-impact polycarbonate window which permits visibility into the point of operation. Various types of mounting brackets are available and are sold separately.
If shields for larger lathes are required, please see table below.

Small Lathe Chuck Shields
Lathe Chuck Shield Dimensions

Part No.

A

B

C

D

Replacement Polycarbonate Window

TPS-300

12"

7-1/2”

11"

4-3/4”

TPW-003

TPS-400

15-1/2”

9-1/4”

14-1/2”

6-1/4”

TPW-004

TPS-500

19-1/4”

11-1/2”

18-1/4”

8"

TPW-005

Large Steel Lathe Chuck Shields

These fabricated 18-gauge steel chuck shields with reinforced sides can be used on large lathes that have chucks up to 47" in diameter. They are double hinged for access to the chuck, workpiece, and tool. The front hinged portion can be swung up for workpiece changes, and the entire shield can be hinged back for changing chucks.
Each shield is furnished with a mounting rod, plate and support bar for mounting the shield to the face of the headstock. The rear mounting bracket hinges the entire shield, and the side mounting bracket supports the shield in its nor­mal operating position.

Large Lathe Chuck Shields
Lathe Chuck Shield Dimensions

Part No.

Dimension A

TPS-600

24"

TPS-800

32"

TPS-100

40"

TPS-120

47-1/2

Transparent Lathe Chuck Shields

These quality-constructed lathe chuck shields have a semicircular shape made from high impact-resistant transparent polycarbonate. The shields themselves are attached to a 1" zinc-plated extension tube. This tube is inserted into one of the mounting brackets described on the next page. The shield assembly does not include the mounting bracket.
The semicircular shield covers half the circumfer­ence of the lathe chuck because it is mounted an equal distance from the chuck center.
Access to the chuck and workpiece is quick and easy. The shield is lifted up and out of the way for the operator.
The shield size depends on the center height of the lathe and the diameter of the chuck. On lathes with a center height up to 7", there is a small variation in diameter between the 3- and 4-jaw chucks; therefore, one size shield will do the job.
On lathes with a center height in excess of 7", there is a greater variation in diameter between the chucks; therefore, it is advisable to use two different size shields to provide adequate protection.

Clear Lathe Chuck Shields
Lathe Chuck Shield Dimensions

Part No.

A

B

C

D

E

Replacement Shield

LXS-300

10"

12"

7"

6-1/2”

10"

LXS-301

LXS-400

14"

15-1/2”

8-1/2”

7-3/4”

13"

LXS-401

LXS-500

18"

19-1/2”

10-1/2”

7-3/4”

13"

LXS-501

LXS-600

23-1/2"

24-1/4"

12-3/4"

7-3/4”

13"

LXS-601

LXS-700

26"

28"

14-3/4"

7-3/4”

13"

LXS-701

Mounting Brackets for Small Steel and Transparent Lathe Chuck Shields

The zinc-plated extension tube, to which the polycarbonate and steel shields are fastened, is mounted to the headstock of the lathe by a mounting bracket.
There are two principal types of mounting brackets available. Type A is used for mounting to the top or the side of the headstock. Type B is used for mounting to the inside face of the headstock.

Bracket Type B2 is a two-socket mounting. It can be fastened to the face of the headstock where shields with different diameters may be used. It accommodates 3-jaw and 4-jaw chucks. The inner socket is used for the 3-jaw chuck shield. When changing over to a 4-jaw chuck, the shield is removed from the inner socket and replaced by a larger diameter shield inserted into the outer socket. This accommodates the 4-jaw chuck.
Full dimensions, showing the transparent shield in relation to the chuck, are illustrated above.
The small steel (above) and transparent (above) lathe chuck shields can be interlocked to the motor starter. When the chuck shield is lifted up, the contact on the switch is opened. This causes the machine to stop. The switch is attached to a heavy-duty mounting bracket.
Part number FKT -781 interlocking bracket assembly shown below includes mounting bracket LXS-652.

Interlocking Bracket Assembly FKT-781

Interlock Switch Specifications

Contacts
Actuating Directions
Switching Ability
Conduit Adapter
Operating Temperature
2 NO and 2 NC
4
3 A @ 230 V AC, 0.27 A @ 230 V DC
M20 to 1/2"
-13° to 176°F (-25° to 80°C)
Bracket A

For mounting to the top or side of the headstock.

Bracket A1

For difficult mounting conditions, bracket Type Al may be used. This bracket incorporates a telescopic height adjustment (up to 2") and can be swiveled up to an angle of 90° as required.

Bracket B2

For mounting to the face of the headstock when two different sized shields are used.

Bracket B

For mounting to the face of the headstock.

Standard Size Lathe Chuck Wrenches

One of the most common accidents on lathes or other machines involves a chuck wrench or key which is thrown from the chuck. This happens when someone forgets to remove the wrench from the chuck before the machine is turned on.
The spring-loaded or self-ejecting chuck wrenches can be used on lathes or other machines equipped with manually adjusted chucks. The spring­ loaded sleeve ejects the wrench from the chuck after each use. These wrenches are engineered and designed to provide proper loads for self-removal of the wrench weight.

Chuck Wrench
Chuck Wrench Diimensions

Part No.

Nominal Size

Actual Size

Bar Diameter

Overall Diameter

Handle Length

KMC-011

9/32" SQ

.271"

3/4"

1.050"

5-1/2"

KMC-001

5/16" SQ

.303"

3/4"

1.050"

5-1/2"

KMC-002

3/8" SQ

.365"

3/4"

1.050"

5-1/2"

KMC-003

7/16" SQ

.427"

3/4"

1.050"

5-1/2"

KMC-004

1/2" SQ

.490"

3/4"

1.050"

5-1/2"

KMC-005

9/16" SQ

.552"

15/16"

1.315"

9-1/2"

KMC-006

5/8" SQ

.615"

15/16"

1.315"

9-1/2"

KMC-007

11/16" SQ

.678"

15/16"

1.315"

9-1/2"

KMC-008

3/4" SQ

.740"

15/16"

1.315"

9-1/2"

KMC-500

1/2" HEX

.490"

3/4"

1.050"

5-1/2"

KMC-501

5/8" HEX

.615"

3/4"

1.050"

9-1/2"

KMC-502

3/4" HEX

.740"

15/16"

1.315"

9-1/2"

Longer Lathe Chuck Wrenches
Longer Lathe Chuck Wrenches

ORDERING INFORMATION

Part No.

Nominal Size

Actual Size

Bar Diameter

Overall Diameter

KMC-900

9/32” SQ

.271"

¾”

1.050"

KMC-901

5/16” SQ

.303"

¾”

1.050"

KMC-902

3/8” SQ

.365"

¾”

1.050"

KMC-903

7/16” SQ

.427"

¾”

1.050"

KMC-904

½” SQ

.490"

¾”

1.050"

KMC-905

9/16” SQ

.552"

15/16”

1.315"

KMC-906

5/8” SQ

.615"

15/16”

1.315"

KMC-907

11/16” SQ

.678"

15/16”

1.315"

KMC-908

¾” SQ

.740"

15/16”

1.315"

KMC-909

½” HEX

.490"

¾”

1.050"

KMC-910

5/8” HEX

.615"

¾”

1.050"

KMC-911

¾” HEX

.740"

15/16”

1.315"

Milling Machine Safety
Milling Machine Safety

Chip Shields for Bridgeport Mills

THE SHIELDS
These specially designed, quality-constructed shields are ideal for Bridgeport mills. They place a barrier between flying chips (swarf), sparks, coolant from the machine, and the operators or other employees in the area. They can be easily moved in or out of position to provide quick tool and part changes.
These shields are quick and easy to install. They attach directly to existing head machine bolts so no additional drilling or tapping is required.
THE SHIELD CONSTRUCTION
These shields are constructed of high-impact polycarbonate material. Attached at the bottom of each section of the shield is durable, flexible neoprene material to keep flying chips and swarf contained as the bed moves up and down. The front shield is mounted on a heavy-duty universal steel arm which is used to swing it back into the exact position it was in before tool or workpiece changes. The arm is 29" long and has an adjusting knob for raising and low­ering the shield. The shield itself can also be used to hold a print.
REAR SHIELD
A rear shield is also available to protect the back area of the milling machine. This shield is easy to install and mounts directly onto the machine frame with a setscrew to hold it in place.

Bridgeport Chip Shield
Bridgeport Chip Shield
Chip Shield Diagrams
KYL-019 (left illustration above) 9-1/4"H x 19"W Front Shield with two 45º bends
KYL-065 (left illustration above) 9-1/4" x 19" replacement shield only
KYL-059 (middle illustration above) 9-1/4"H x 15"W Front Shield with one 45º bend and one 90º bend
KYL-020 (right illustration above) 7-1/4"H x 18"W Rear Shield with two 45º bends

Slide & Swing-Aside Shields

INTRODUCTION

These shields protect operators when machining either small workpieces or large castings that sometimes overhang the milling machine table. At the same time, they can provide immediate and complete access to the workpiece or casting being machined by sliding or swinging aside the door(s), as illustrated.


THE SHIELD


The transparent portion of the shield is constructed of impact-resistant polycarbonate. The frame of the shield is made of 1" x 2" extruded aluminum. The shield has front sliding panel(s) and two side fixed panels. The side panels are attached at both ends of the table.
These assemblies can be mounted or removed in a matter of minutes by using two locking T -bolts with nuts.
Each of the front panels can slide to the right or left and swing aside on their own axis out of the way (see drawings).
The advantage of the slide and swing-aside movement is that you can obtain immediate access to the whole length of the table for loading and unloading large workpieces. Although the panels slide aside, they will not take up any more room than the actual length of the table itself, because the sliding and swing-aside action takes place in one movement by simply lifting a latch.

THE SHIELD CONSTRUCTION

The parallel sliding bars enable the shield to be adjusted to the distance required from the front of the table to the shield. The adjustment on these bars caters to castings or large components which overhang the table. This adjustment is achieved by loosening the two socket cap screws at either end of the table. This permits the complete shield assembly to be moved backwards or forwards to the position required.
A safety latch is provided where the two front panels or the front and side panels come together which holds the panels in place. The latch has to be released manually prior to opening the panels.

There are three sizes of shields available which cover table sizes up to a maximum length of 76". On bed-type milling machines, where the table length is well in excess of 76", it is still possible to use the SSA-300 shield. In many instances, only part of the maximum length of the table is used. If this is the case, the SSA-300 shield would be suitable as long as the longitudinal traverse used does not exceed the maximum length of the shield. For a table length of less than 36", the SSA-000 shield may be used.

These shields have been generously designed to give protection to the operator; this will be noted in dimension H, which gives the height of the shields. Special height panels are available upon request.
The standard shield does not provide protection on the back of the table. The rear shields (below) are used to minimize coolant splash and flying chips that may fly out of the back of the machine.
Slide and Swing-Aside Shields
Slide and Swing-Aside Shield Diagrams

Part Number

L-Length of Table Work Surface

H Height

D Depth

A Maximum Adjustment

SSA-OOO*

24"-36"

20"

20"

13"

SSA-200**

36"-56"

20"

20"

13"

SSA-300**

56"-76"

20"

20"

13"

*Has one sliding and swing front door.
**Has two sliding and swing front panels.

Rear Shield Assemblies

REAR SHIELD ASSEMBLIES

These shield assemblies can be used to protect personnel from swarf and chips at the rear of the table on both sides of the machine column. They can be used on milling machines or other equipment that require these types of shields. The two \/,," thick polycarbonate panels are mounted to the frame of the machine with mounts (see photo). Each panel has extruded aluminum framing to hold the polycarbonate in place. The mounts are also attached to this frame. The assembly is available in two sizes and includes two shields, one set of mounts, and connectors. Special sizes are available upon request.
Rear Chip Shield

Part No.

Description

SSA-420

24" x 24" Rear Shields With Mounts (Set)

SSA-430

24" x 36" Rear Shields With Mounts (Set)

Milling Machine Belt Covers

MILLING MACHINE BELT COVERS

OSHA requires under 29 CFR 1910.219 that all mechanical power-transmission apparatuses on machinery that create a hazard be covered if below a 7 -foot level from the floor or working platform. The sheaves and belts on milling machines must be covered to meet this requirement.
These unique patented belt covers are made of durable cast aluminum. The hinged covers are sold in pairs for the right and left sides and are permanently attached to the machine. Spindle speed changes are done quickly and efficiently by simply pulling down the belt cover. This belt cover is made for Bridgeport model J.
Milling Machine Belt Covers
Part No. Description (sold in pairs)
KYL-021J Model J belt covers with hinges

Grinder Safety
Grinder Safety

Double and Single Wheel Grinder Shields

Grinder shields are designed to minimize the debris and hazards associated with bench grinders and buffers. Both double­and single-wheel grinder shields are available.
The double-wheel grinder shield provides protection for both wheels of the grinder with one continuous shield. The durable shield is made of clear, 3/16"-thick polycarbonate and measures 18" x 6". A special flat mounting-shield bracket adds stability to the top of the shield. Three different sized arms are available - 12", 18", and 24".
The single-wheel grinder shield is made of clear, 3/16"-thick poly­carbonate and measures 6" x 6". This sturdy, impact-resistant shield is designed for use when a single wheel needs safeguarding. Two different sized arms are available - 18" and 24".

MOUNTING OPTIONS
For both double- and single-wheel grinder shields, there are two mounting options: direct or magnetic. The direct-mount base can be fastened directly to the grinder table or pedestal. The magnetic base has a 3"-diameter magnet with 100-lb holding force that can be secured to a flat ferrous mounting surface. If no ferrous mounting surface is available, an optional steel mounting plate is available-Part No. FKT-214.
Single Grinder Shield Double Grinder Shield

Part No.

Description

KYL-178

18" Direct-Mount Arm With 6" x 6" Shield

KYL-179

24" Direct-Mount Arm With 6" x 6" Shield

KYL-181

18" Magnetic-Mount Arm With 6" x 6" Shield

KYL-182

24" Magnetic-Mount Arm With 6" x 6" Shield

KYL-183

12" Direct-Mount Arm With 18" x 6" Shield

KYL-184

18" Direct-Mount Arm With 18" x 6" Shield

KYL-185

24" Direct-Mount Arm With 18" x 6" Shield

KYL-186

12" Magnetic-Mount Arm With 18" x 6" Shield

KYL-187

18" Magnetic-Mount Arm With 18" x 6" Shield

KYL-188

24" Magnetic-Mount Arm With 18" x 6" Shield

KYL-176

6" x 6" Flat Replacement Shield Only

KYL-177

18" x 6" Flat Replacement Shield Only

FKT-1072

Flat Mounting Bracket for 18" x 6" Shield Only

FKT-214

3-1/2" x 4-5/8" Steel Mounting Plate for Magnetic Base

Pivot Mount Grinder Shields

This grinding wheel shield bolts simply and quickly to the wheel guard of the grinder. It provides protection for grinders up to 8" in diameter.
The shield consists of a high-quality cast-aluminum frame measuring 6" H x 6-3/8" W with a thick replaceable high-impact polycarbonate window. A steel pivot connects the frame to the curved adjustable mounting pivot.

Pivot Mount Grinder Shields
Part No. Description
GWG-100 Pivot Mount Grinder Shield
GWW-000 Replacement polycarbonate window

Standard Mount Grinder Shields

These grinder shields are available in various sizes for protection from the swarf of bench or pedestal grinders. The frames are constructed of reinforced fiber nylon or heavy cast aluminum. Each shield is furnished with a threaded support rod. The transparent shield is high-impact polycarbonate to minimize scratching and provide durability.

Standard Mount Grinder Shields

Part No.

Description

Replacement Polycarbonate Window

GWG-201

6-1/4" H x 5-1/4" W Shield-Nylon Frame

GWW-001

GWG-202

8-1/2" H x 6" W Shield-Nylon Frame

GWW-002

GWG-203

123/4" H x 12" W Shield-Aluminum Frame

GWW-003

Universal Ball & Socket Shields

A variety of these quality-constructed, very versatile shields are available. They are ideal for mills, drills, grinders, band saws, or similar equipment including woodworking machines. The shield places a barrier between operators or other employees in the area and the flying chips (swarf), sparks, and coolant generated from the tool. These shields are furnished with heavy universal steel ball and socket arms to provide simple movement and adjustment. Large polypropylene plastic handles are used for positioning and locking. Arms mount easily to the frame or column of the machine and include standard mounting hardware.
The shields offered are made of high-impact­resistant 3/16" polycarbonate, selected for its toughness under impact to protect the operator. Each shield, except for the flat shield, has a hole in the left and right corners so the arm can be conveniently mounted on either side of the machine. Special size shields are available upon request.

Ball & Socket Shields

Universal Ball & Socket Shields
Ball & Socket Shields

KYL-104

6" x 8" Flat Shield With 21" Universal Arm

KYL-105

6" x 8" Flat Shield With 31" Universal Arm

KYL-106

6" x 8" Flat Shield With 44" Universal Arm

CSAA-3

6" x 8" Flat Replacement Shield Only

CYF-016

Clamp Kit for Attaching to Table or Ledge

KYL-107

10" x 12" Flat Shield With 21" Universal Arm

KYL-108

10" x 12" Flat Shield With 31" Universal Arm

KYL-109

10" x 12" Flat Shield With 44" Universal Arm

CSAA-5

10" x 12" Flat Replacement Shield Only

CYF-016

Clamp Kit for Attaching to Table or Ledge

KYL-110

30° Angle Shield (7" Front) With 21" Universal Arm

KYL-111

30° Angle Shield (7" Front) With 31" Universal Arm

KYL-112

30° Angle Shield (7" Front) With 44" Universal Arm

KYL-012

30° Angle (7" Front) Replacement Shield Only

CYF-016

Clamp Kit for Attaching to Table or Ledge

KYL-113

30° Angle Shield (10%" Front) With 21" Universal Arm

KYL-114

30° Angle Shield (10%" Front) With 31" Universal Arm

KYL-115

30° Angle Shield (10%" Front) With 44" Universal Arm

KYL-017

30° Angle Shield (10%" Front) Replacement Shield Only

CYF-016

Clamp Kit for Attaching to Table or Ledge

Ball & Socket Shields

KYL-127

30° & 90° Angle Shield (10%" Front) With 21" Universal Arm

KYL-128

30° & 90° Angle Shield (10%" Front) With 31" Universal Arm

KYL-129

30° & 90° Angle Shield (10%" Front) With 44" Universal Arm

KYL-126

30° & 90° Angle Shield (10%" Front) Replacement Shield Only

CYF-016

Clamp Kit for Attaching to Table or Ledge

KYL-116

90° Angle Shield (11" Front) With 21" Universal Arm

KYL-117

90° Angle Shield (11" Front) With 31" Universal Arm

KYL-118

90° Angle Shield (11" Front) With 44" Universal Arm

KYL-018

90° Angle Shield (11" Front) Replacement Shield Only

CYF-016

Clamp Kit for Attaching to Table or Ledge

KYL-119

8" x 10" Concave Shield With 21" Universal Arm

KYL-120

8" x 10" Concave Shield With 31" Universal Arm

KYL-121

8" x 10" Concave Shield With 44" Universal Arm

CSAD-2

8" x 10" Concave Replacement Shield Only

CYF-016

Clamp Kit for Attaching to Table or Ledge

KYL-122

10" x 12" Concave Shield With 21" Universal Arm

KYL-123

10" x 12" Concave Shield With 31" Universal Arm

KYL-124

10" x 12" Concave Shield With 44" Universal Arm

CSAD-3

10" x 12" Concave Replacement Shield Only

CYF-016

Clamp Kit for Attaching to Table or Ledge

Magnetic Base Shields

These rugged magnetic-base shields can be used on lathes, small milling machines, drills, grinders, band saws, etc. These shields can be attached to any ferrous surface on the machine by an 80-lb pull magnetic base. If a ferrous surface is not available, a mounting plate (3-1/2" x 4-5/8") is also furnished. Large polypropylene plastic handles are used for easy positioning and locking.
The transparent portion of the chip shield is constructed of high-impact-resistant, 3/16"-thick clear polycarbonate material. It is furnished with a circular base which measures 3-1/4" in diameter. An 8" aluminum base extrusion is provided and attaches to the magnetic base. Also available is a 12" extruded-aluminum arm extension. This arm can be cut to a shorter length if required for your application.

Magnetic Base Shields
Magnetic Base Shield Types

Part No.

Description

Replacement Shield Only

CBS-1C1

Base With 6" x 8" Flat Shield

CSAA-3

CBS-2C1

Base With 10" x 12" Flat Shield

CSAA-5

CBS-3C1

Base With 14" x 16" Flat Shield

CSAA-7

Part No.

Description

Replacement Shield Only

CBS-1C1B

6" x 8" Flat Shield With 12" Arm Extension

CSAA-3

CBS-2C1B

10" x 12" Flat Shield With 12" Arm Extension

CSAA-5

CBS-3C1B

14" x 16" Flat Shield With 12" Arm Extension

CSAA-7

Part No.

Description

Replacement Shield Only

CBS-6C1

Base With 8" x 10" Concave Shield

CSAO-2

CBS-7C1

Base With 10" x 12" Concave Shield

CSAO-3

Part No.

Description

Replacement Shield Only

CBS-6C1B

8" x 10" Concave Shield With 12" Arm Extension

CSAO-2

CBS-7C1B

10" x 12" Concave Shield With 12" Arm Extension

CSAO-3

Flexible Arm/Snake Arm/Gooseneck Shields

These high-quality flexible-arm shields can be used on lathes, drills, small mills, grinders, band saws, or similar equipment including woodworking machines. The heavy-duty, flexible arms are made of spring steel and are covered with vinyl to protect them from grease, oil, and contaminants that would weaken their holding ability. They offer virtually unlimited adjustment possibilities and long-term holding ability.
The transparent portion of these shields is constructed of high-impact-resistant 3/16"-thick clear polycarbonate. The shield places a barrier between an operator and the flying chips (swarf), sparks, and coolant generated at the point of operation. Special shield sizes are available up to 12" x 12"; please contact the factory.
The flexible-arm shields have two mounting options: direct or magnetic. The direct-mount base can be fastened directly to a machine with two ¼” fasteners (included). The magnetic base consists of a 3"-diameter magnet with 100-lb holding force. If an adequate flat, ferrous mounting surface is not avail­able, an optional steel mounting plate can be perma­nently attached to the machine to hold the magnetic base.

Flexible Mount Shields

KYL-096

6" x 8" Flat Shield and 12" Arm With Direct-Mount Base

KYL-097

6" x 8" Flat Shield and 18" Arm With Direct-Mount Base

KYL-132

6" x 8" Flat Shield and 24" Arm With Direct-Mount Base

CSAA-3

6" x 8" Flat Replacement Shield Only

KYL-100

6" x 8" Flat Shield and 12" Arm With Magnetic Base

KYL-101

6" x 8" Flat Shield and 18" Arm With Magnetic Base

KYL-133

6" x 8" Flat Shield and 24" Arm With Magnetic Base

CSAA-3

6" x 8" Flat Replacement Shield Only

FKT-214

Optional 3-1/2" x 4-5/8" Steel Mounting Plate (Fasteners Not Included)

KYL-098

10" x 12" Flat Shield and 12" Arm With Direct-Mount Base

KYL-099

10" x 12" Flat Shield and 18" Arm With Direct-Mount Base

KYL-134

10" x 12" Flat Shield and 24" Arm With Direct-Mount Base

CSAA-5

10" x 12" Flat Replacement Shield Only

KYL-102

10" x 12" Flat Shield and 12" Arm With Magnetic Base

KYL-103

10" x 12" Flat Shield and 18" Arm With Magnetic Base

KYL-135

10" x 12" Flat Shield and 24" Arm With Magnetic Base

CSAA-5

10" x 12" Flat Replacement Shield Only

FKT-214

Optional 3-1/2" x 4-5/8" Steel Mounting Plate (Fasteners Not Included)

Flexible Mount Shields

KYL-136

30° Angle Shield (7" Front) and 12" Arm With Direct-Mount Base

KYL-137

30° Angle Shield (7" Front) and 18" Arm With Direct-Mount Base

KYL-138

30° Angle Shield (7" Front) and 24" Arm With Direct-Mount Base

KYL-012

30° Angle (7" Front) Replacement Shield Only

KYL-139

30° Angle Shield (7" Front) and 12" Arm With Magnetic Base

KYL-140

30° Angle Shield (7" Front) and 18" Arm With Magnetic Base

KYL-141

30° Angle Shield (7" Front) and 24" Arm With Magnetic Base

KYL-012

30° Angle (7" Front) Replacement Shield Only

FKT-214

Optional 3-1/2" x 4-5/8" Steel Mounting Plate (Fasteners Not Included)

KYL-142

30° Angle Shield (10-3/8" Front) and 12" Arm With Direct-Mount Base

KYL-143

30° Angle Shield (10-3/8" Front) and 18" Arm With Direct-Mount Base

KYL-144

30° Angle Shield (10-3/8" Front) and 24" Arm With Direct-Mount Base

KYL-017

30° Angle (10-3/8" Front) Replacement Shield Only

KYL-145

30° Angle Shield (10-3/8" Front) and 12" Arm With Magnetic Base

KYL-146

30° Angle Shield (10-3/8" Front) and 18" Arm With Magnetic Base

KYL-147

30° Angle Shield (10-3/8" Front) and 24" Arm With Magnetic Base

KYL-017

30° Angle (10%" Front) Replacement Shield Only

FKT-214

Optional 3-1/2" x 4-5/8" Steel Mounting Plate (Fasteners Not Included)

KYL-148

30° & 90° Angle Shield (10-3/8" Front) and 12" Arm With Direct-Mount Base

KYL-149

30° & 90° Angle Shield (10-3/8" Front) and 18" Arm With Direct-Mount Base

KYL-150

30° & 90° Angle Shield (10-3/8" Front) and 24" Arm With Direct-Mount Base

KYL-126

30° & 90° Angle Shield (10-3/8" Front) Replacement Shield Only

KYL-151

30° & 90° Angle Shield (10-3/8" Front) and 12" Arm With Magnetic Base

KYL-152

30° & 90° Angle Shield (10-3/8" Front) and 18" Arm With Magnetic Base

KYL-153

30° & 90° Angle Shield (10-3/8" Front) and 24" Arm With Magnetic Base

KYL-126

30° & 90° Angle Shield (10-3/8" Front) Replacement Shield Only

FKT-214

Optional 3-1/2" x 4-5/8" Steel Mounting Plate (Fasteners Not Included)

Flexible Mount Shields

KYL-154

90° Angle Shield (11" Front) and 12" Arm With Direct-Mount Base

KYL-155

90° Angle Shield (11" Front) and 18" Arm With Direct-Mount Base

KYL-156

90° Angle Shield (11" Front) and 24" Arm With Direct-Mount Base

KYL-018

90° Angle (11" Front) Replacement Shield Only

KYL-157

90° Angle Shield (11" Front) and 12" Arm With Magnetic Base

KYL-158

90° Angle Shield (11" Front) and 18" Arm With Magnetic Base

KYL-159

90° Angle Shield (11" Front) and 24" Arm With Magnetic Base

KYL-018

90° Angle (11" Front) Replacement Shield Only

FKT-214

Optional 3-1/2" x 4-5/8" Steel Mounting Plate (Fasteners Not Included)

KYL-160

8" x 10" Concave Shield and 12" Arm With Direct-Mount Base

KYL-161

8" x 10" Concave Shield and 18" Arm With Direct-Mount Base

KYL-162

8" x 10" Concave Shield and 24" Arm With Direct-Mount Base

CSAO-2

8" x 10" Concave Replacement Shield Only

KYL-163

8" x 10" Concave Shield and 12" Arm With Magnetic Base

KYL-164

8" x 10" Concave Shield and 18" Arm With Magnetic Base

KYL-165

8" x 10" Concave Shield and 24" Arm With Magnetic Base

CSAO-2

8" x 10" Concave Replacement Shield Only

FKT-214

Optional 3-1/2" x 4-5/8" Steel Mounting Plate (Fasteners Not Included)

KYL-166

10" x 12" Concave Shield and 12" Arm With Direct-Mount Base

KYL-167

10" x 12" Concave Shield and 18" Arm With Direct-Mount Base

KYL-168

10" x 12" Concave Shield and 24" Arm With Direct-Mount Base

CSAO-3

10" x 12" Concave Replacement Shield Only

KYL-169

10" x 12" Concave Shield and 12" Arm With Magnetic Base

KYL-170

10" x 12" Concave Shield and 18" Arm With Magnetic Base

KYL-171

10" x 12" Concave Shield and 24" Arm With Magnetic Base

CSAO-3

10" x 12" Concave Replacement Shield Only

FKT-214

Optional 3-1/2" x 4-5/8" Steel Mounting Plate (Fasteners Not Included)

Free Standing Shield Assembly

These shields can be used to protect the area between machines, the backside of machines, along aisles, etc.
These free-standing adjustable shield assemblies are available in a wide range of sizes. They are constructed of 3/16" thick polycarbonate material surrounded by aluminum framing. The shield can easily be adjusted up or down on the stands. The stands are constructed of 2" square extruded aluminum. Each base includes four holes for permanent mounting to the floor. Four standard sizes are available. Special size shield assemblies are available upon request.

Free Standing Shields

Part No.

Description

KYL-026

48" H x 48" L Shield Size

KYL-027

48" H x 60" L Shield Size

KYL-028

48" H x 72" L Shield Size

KYL-029

48" H x 96" L Shield Size

Flexible Arm Lamps

These flexible-arm lamps can be used to light the point of operation of machines or most any work area where additional light is needed. The heavy­duty, flexible arms are made of spring steel and are covered with vinyl to protect them from grease, oil, and contaminants that would weaken their holding ability. They offer virtually unlimited adjustment possibilities and long-term durability.
All lamps are UL-listed with the C-UL US listing mark, which indicates compliance with both United States and Canadian requirements. The lamps have 6' cords with grounded plugs (120 V). The lamp shade is made of high-impact polycarbonate that is resistant to denting, chipping, and cracking. It has a double wall that keeps the outer wall from getting too hot, allowing adjustment of the lamp while in use. A bright conical reflector directs the light to where it is needed. Each lamp uses a 100-watt-maximum regu­lar incandescent bulb (not included). An innovative, finned aluminum heat sink keeps the toggle switch cool for a long switch life. Optional accessories for the lamp include a wire guard that can be snapped onto the front rim of the shade to protect the bulb, and a magnifier attachment that can mount directly to the shade with a 2" x 4", 2-power glass lens. Please note that the wire guard and the magnifier attachment cannot be used together.
The flexible-arm lamps have three mounting options: direct, C-clamp, or magnetic. The direct­mount base can be fastened directly to any flat surface with two 1." fasteners (included). The C­clamp base can be mounted to a table or ledge up to 1-3/4" thick. The magnetic base consists of a 3"-diameter magnet with 100-lb holding force. If an adequate flat, ferrous mounting surface is not available, an optional steel mounting plate can be permanently attached to any flat surface to hold the magnetic base. (Fasteners not included.)

Flexible Arm Lamps

Part No.

Description

RAL-504

Lamp With 18" Flexible Arm and Direct-Mount Base

RAL-505

Lamp With 24" Flexible Arm and Direct-Mount Base .

RAL-506

Lamp With 18" Flexible Arm and C-Clamp Base

RAL-507

Lamp With 24" Flexible Arm and C-Clamp Base

RAL-508

Lamp With 18" Flexible Arm and Magnetic Base

RAL-509

Lamp With 24" Flexible Arm and Magnetic Base

Part No.

Description

RAL-510

Wire Guard That Snaps Onto Shade to Protect the Bulb

RAL-511

Magnifier Attachment With 2" x 4", 2-Power Glass Lens

FKT-214

3-1/2" x 4-5/8" Steel Mounting Plate for Magnetic Base

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