Jackson Safety Page 6

For more information, call Western Safety Products at 206-264-0808 or email sales@westernsafety.com.

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Electrode Holders

Jackson electrode holders feature: integrated slots for convenient angled holding, fully insulated pivots and springs for maximum dielectric integrity, large dome screw cable connector for near unbreakable connection, copper wrap to ensure maximum conductivity, integral grooves allow for efficient heat dissipation, extended handle with integral ribs that act as a cable support system, eliminating play, reducing wear. Available in heavy duty copper or aluminum alloy.

A.W.G. Size Copper Welding Cable

Diameter over bare conductor

* Recommended Max. Amperage

** Normal Max. Electrode Size

No. 6

.210"

785

3/32"

4

.275"

150

1/8"

2

.335"

200

5/32"

1

.400"

250

5/32" - 3/16"

1/0

.440"

300

3/16" - 7/32"

2/0

.490"

375

7/32" -1/4"

3/0

.545"

450

1/4" - 5/16"

4/0

.635"

550

5/16" - 3/8"

* Recommended Maximum Amperage is based on normal shop conditions for manual welding with its approximate 40 to 50% duty cycle (arc time).
On automatic welding where the duty cycle is high it is recommended that one size larger cable be used .
** Normal Maximum Electrode Size recommendation varies with the wide permissible amperage range with iron powder electrodes. If electrodes are to be used at the outer range for peak deposition rates it is advisable to increase cable by one size.

Interchangeability Charts
Cable Connectors

Jackson

Tweco

Lenco

UB-1-BP

1-MBP or 1-MPC

LC-10

UB-3-BP

2-MBP or 2-MPC

LC-40

UB-4-BP

4-MBP or 4-MPC

LC-40HD

Ground Clamps

Jackson

Tweco

Lenco

GC-2

FGC-200

200

GC-3

FGC-300

300

GC-5

FGC-500

500

Electrode Holders

Jackson

Tweco

Lenco

JH-1

A-316

AF-2

JH-2

N/A

N/A

A-W

N/A

N/A

AW-C

A-732

AF-3

J-4

4-TT

TT-4-B

A3-S

A-38-HD

AF-50

JH-1 Electrode Holder
  • 250 Amperes
  • 3/16 - in. Electrode capacity
  • No.4 through 1/0 Cable capacity
  • 50% Duty Cycle Rating'
  • Weight: 12 oz
JH-1 Electrode Holder
3001793 [0700-0011]

JH-2 Electrode Holder
  • 200 Amperes
  • 5/32 - in. Electrode capacity
  • No.4 through 1/0 Cable capacity
  • 45% Duty Cycle Rating'
  • Aluminum Alloy
  • Weight: 10 oz
JH-2 Electrode Holder

3001797

[0700-0022]

AW-C Electrode Holder
  • 300 Amperes
  • 1/4 - in. Electrode capacity
  • No.4 though 2/0 Cable capacity
  • 50% Duty Cycle Rating'
  • Copper Alloy
  • Weight: 19 oz
AW-C Electrode Holder

3001794

[0700-0012]

A-W Electrode Holder
  • 300 Amperes
  • 1/4 - in. Electrode capacity
  • No.2 through 2/0 Cable capacity
  • 45% Duty Cycle Rating'
  • Aluminum Alloy
  • Weight: 14 oz
A-W Electrode Holder
3001796 [0700-0019]

J-4 Electrode Holder
  • 400 Amperes
  • 1/4 - in. Electrode capacity
  • No.2 through 1/0 Cable capacity
  • 60% Duty Cycle Rating*
  • Head is @ 45° angle
  • Handle size adjusts to electrode sizes
  • Weight: 16 oz
J-4 Electrode Holder

3001798

[0700-0034]

A3-S Electrode Holder
  • 500 Amperes
  • 3/8 - in. Electrode capacity
  • 2/0 through 4/0 Cable capacity
  • 60% Duty Cycle Rating*
  • Copper Alloy
  • Weight: 30 oz
A3-S Electrode Holder
3001839 [0700-0016]

Ground Clamps

Forged copper alloy ground clamps have higher conductivity, fewer residents, and run at a cooler temperature at higher AMPs for better arc starting. The extra-large contact areas provide superior conductivity and higher clamping pressure, and the long-lever, finger-grip contoured handle allows for easy jaw opening.

* Duty Cycle Rating is the maximum percentage of arc time (out of any 10-minute period) that a holder should be expected to perform comfortably.

GC-2 Ground Clamp
  • 200 Amperes
  • 1-1/4 in Jaw capacity
  • No.4 through 1/0 Cable capacity
  • Weight: 16 oz
GC-2 Ground Clamp
3001834 [0702-0001]

GC-3 Ground Clamp
  • 300 Amperes
  • 1-5/8 in Jaw capacity
  • 1/0 and 2/0 Cable capacity
  • Weight: 23 oz
GC-3 Ground Clamp

3001835

[0702-0002]

GC-5 Ground Clamp
  • 500 Amperes
  • 2 in Jaw capacity
  • 3/0 and 4/0 Cable capacity
  • Weight: 34 oz
GC-5 Ground Clamp
3001836 [0700-0003]


Insulated Cable Lugs

Cable lugs give you completely insulated welding machine terminal connections, plus quick-connect convenience. Sold in pairs.

Insulated Cable Lugs

3001855

[0706-0034] QLB-45 Quik-Trik angled lug
3001854 [0706-0030] ULB-45 Uni-Trik angled lug

Terminal Covers

The easiest, least costly way to protect against electrical shock from exposed welding machine terminal connections. Sold in pairs.

Terminal Covers
3001853 [0706-0029]

Cable Connectors

UNI-TRIK® cable connectors are complete insulated, with no exposed metal, and feature large, dome-nose cable screws to ensure a virtually unbreakable, high conductivity connection. A form fitting rubber outer jacket prevents screws from shorting out and tapered ends lock out moisture, oil and dirt.

UB-1-BP

For cables No. 4 through No. 1

UB-1-BP Cable Connectors
3001848 [0704-0200]

UB-3-BP
For cables 1/0 through 3/0
UB-3-BP Cable Connectors
3001849 [0704-0210]

UB-4-B
For cables 3/0 through 4/0
UB-4-BP Cable Connectors
3001852 [0704-0213]

Quik-Trik® Cable Connectors

QUIK-TRIK® top-of-the-line cable connector halves have morse-tappered sections that are drawn together with a cam and locking bar, for maximum conductivity. They are available with semi-rigid insulators, or with flexible insulators, and tapered ends that cover the cable jacket and lock out moisture, oil and dirt.

QNB-2-BP
For cables 1/0 and 2/0
QNB-2-BP Cable Connectors
3001840 [0704-0001]

QNB-4-BP
For cables 3/0 and 4/0
QNB-4-BP
3001841 [0704-0202]

QB-2-BP
For cables 1/0 and 2/0
QB-2-BP Cable Connectors
3001842 [0704-0204]


JH-1 Holder Parts List
JH-1 Holder
3001830 [0701-0071] 1306 Handle
3004753 [0701-0073] 2362 Handle screw
3001825 [0701-0063] 206 Lever
3001812 [0701-0044] 1006 Spring
3001815 [0701-0050] 103 Insulator
3001803 [0701-0009] 514 Upper tong
3001804 [0701-0018] 619 Lower tong
3001822 [0701-0059] 1503 Insulator screw (100)

Not Shown: 3001832 [0701-0074]1617 Cable clamp kit (includes Copper Wrap &(2) set screws)

JH-2 Holder Parts List
JH-2 Holder
3001830 [0701-0071] 1306 Handle
3004753 [0701-0073] 2302 Handle screw
3001825 [0701-0063] 206 Lever
3001812 [0701-0044] 1006 Spring
3001815 [0701-0050] 103 Insulator
3001809 [0701-0039] 1703 Upper jaw
3001810 [0701-0040] 1803 Lower jaw
3001822 [0701-0059] 1503 Insulator screw (100)

Not shown: 3001833 [0701-0075]1616 Cable clamp kit (includes Copper Wrap & (2) set screws)

AW-C Holder Parts List
AW-C Holder
3001817 [0701-0053] 200 Insulator, lever
3001815 [0701-0050] 103 Insulator
3001823 [0701-0061] 9041nsulator strip
3001801 [0701-0007] 513Upper tong
3001813 [0701-0047] 1101 Small Spring cup
3001814 [0701-0049] 1201 Large spring cup
3001805 [0701-0019] 618 Lower tong
3001820 [0701-0057] 403 Insulator Lower nose
3001806 [0701-0032] 3101 Tong pin
3001827 [0701-0068] 1301 Handle
3004753 [0701-0073] 2302 Handle screw

Not shown: 3001833 [0701-0075] Cable kit (includes copper wrap & (2) set screws)

3001811 [0701-0043] Inner spring

AW Holder Parts List
AW Holder
3001817 [0701-0053] 203 Insulator, lever
3001815 [0701-0050] 103 Insulator
3001809 [0701-0039] 1703 Upper jaw
3001810 [0701-0040] 1803 Lower jaw
3001820 [0701-0057] 403 Insulator
3001808 [0701-0036] 3203 Yoke
3001806 [0701-0032] 3101 Tong pin
3001823 [0701-0061] 904 Insulator, Strip
3001813 [0701-0047] 1101 Small spring cup
3001814 [0701-0049] 1201 Large spring cup
3001827 [0701-0068] 1301 Handle
3004753 [0701-0073] 2302 Handle Screw

Not shown: #3001833 [0701-0075]1616 Cable clamp kit (includes Copper Wrap & (2) set screws)

3001811 [0701-0043] 1001 Inner spring

A3-S Holder Parts List
A3-S Holder
3001818 [0701-0054] 201 Insulator, lever
3001816 [0701-0051] 102 Upper nose
3001824 [0701-0062] 903 Insulator strip
3001813 [0701-0047] 1101 Small spring cup
3001814 [0701-0049] 1201 Large spring cup
3001802 [0701-0008] 502 Upper tong
3001826 [0701-0067] 303 Insulator
3004753 [0701-0073] 2302 Handle screw
3001822 [0701-0059] Insulator screw (100)

Not shown: #3001829 [0701-0070]1614 Cable clamp kit (includes Copper Wrap & (2) set screws)

3001811 [0701-0043] 1001 Inner spring


Contour Precision Layout & Measuring Tools

CURV-O-MARK® layout systems have earned a reputation for quality and consistency over a wide range of industries. Easy to use, aimed to use longer, there are Curv-O-Mark tools to help bring precision to most any layout task.

1 Contour Marker
1 Contour Marker
  • Compact, time-saving tool used to layout pipe and structural steel joints. Ideal for quick, precise layout of laterals at any angle, tees, wyes, crosses, elbows - any type or size of joint. Eliminates complicated mathematical formulas, cut and try, and need less material waste.
  • Can be used to layout pipe from 1-1/2 to 18 in diameter, or structural steel members up to 18 inches in a right side up or upside down position.
  • Consists of an X-shaped frame, calibrated protractor, and a triple-jointed marking arm and holder.
  • Holder accepts a soapstone crayon (included), felt pen or pencil.
  • Protractor is calibrated on both sides -- one in degrees, the other in rise-inches-per-foot -- to service any type of measurement need.
3001874 [0721-0000]

4 Jumbo Contour Marker
4 Jumbo Contour Marker
  • Developed for use in the layout of large diameter pipe, from 8 to 48 in.
  • Comes complete with a durable web strap that helps hold the unit in place during layout.
  • Built-in adjustable dial bubble protractor ensures accurate center-line location.
  • A soapstone crayon is included.
3001877 [0721-0003]

Combination Adaptor Accessory
Combination Adaptor Accessory
  • Designed for use with the Standard and Jumbo Contour Markers, the Adaptor simplifies handling and increases layout capacity.
  • Permits use of all four sides of the Contour Marker and allows marking on small diameter pipe, over nipples, old weld or on wrapped pipe.
  • Also provides layouts with compound angles using a single setting, or any degree of take- off on elbows and turns up to 90 degrees.
2 Standard 3001875 [0721-0001]
5 Jumbo 3001878 [0721-0004]

14 Circle-Ellipse Projector
14 Circle-Ellipse Projector
  • Ideal for creating perfect circles, ellipses or oblong circles on any irregular flat or round surface.
  • Can be used to layout lateral intersections of different diameter pipes, or to project circles from 1-1/2 to 18 in diameter on flat surfaces intersecting at angles from 0 to 70 degrees from vertical. Attachments to develop larger diameter circles are available.
  • Features a protractor with sliding rod and an adjustable lever to lock in the specified layout.
  • Strong, 20-pound pull magnetic base holds the Projector in position during layout.
  • Durable web strap (included) holds the unit secure on non-magnetic surfaces and can be used on either side of the vertical column.
  • The Projector is equipped with a soapstone crayon and also works with chalk, pencil or steel scribe.
3001888 [0721-0014]

10 Pipe Flange Aligner
10 Pipe Flange Aligner
  • Aids in fast, accurate pipe construction with self-determining flange aligning tool.
  • Inserts easily into pipe, centers snugly against the inside pipe diameter and automatically aligns with the pipe axis.
  • Quickly adjustable for all types of flanges or pipe sizes ranging from 3 to 12 in diameter.
3001883 [0721-0009]

9 Fitter Welder Protractor
9 Fitter Welder Protractor
  • 90-degree protractor has a matching locking lever to set and hold the tool at the desired angle.
  • Equipped with a 5.8 in by 10 in tapered arm to complete finding of angles or desired bends, or to determine any portions of elbows.
  • Tool is mounted in a 3/4 in wide frame with a 3/8 in by 6 in cast-in rod and comes with a 25-pound pull magnetic base for holding the protractor frame in position.
  • The unit can be used manually or with a magnetic base.
3001882 [0721-0008]

32 Flange Aligner Base
32 Flange Aligner Base
  • Removes the difficulty of flange aligning and squaring
  • Tool holds a square in the needed position without tying up one's hands.
  • Base is notched at either end for ease in aligning on the center line of the pipe
  • Two 25-pound pull, cast-in magnets for holding either a flat horizontal or vertical position.
  • Base accepts either leg of a standard or combination square and works on pipe diameters from 1 in on up, requiring only the extension of the legs of the square being used to accommodate larger diameters.
3001903 [0721-0029]

Centering Heads
Centering Heads
  • Aids in the setting of center lines, establishing angles and marks for butt-ins, locating points inside pipes and tanks, laying out keyways and measuring declivity.
  • Standard Model is used on pipe 1/2 in diameter and larger and has a 4 in V-type head fitted with an adjustable dial bubble protractor (DSL) and a manually operated hardened centering pin.
  • Jumbo Centering Head is ideal for pipe 1 in diameter and up and has an 8 in V-type head and a DSL. A spring-loaded hardened centering pin eliminates the need for a hammer.
6 Standard 3001879 [0721-0005]
7 Jumbo 3001880 [0721-0006]

Radius Markers
Radius Markers
  • Models available in four sizes for scribing circles up to 80 in diameter.
  • Folding type designnthree smallest models will fit conveniently into a shirt pocket.
  • Sturdy friction joints maintain rigidity and accuracy, and are made from lightweight, rustproof aluminum for long wear.
  • Soapstone crayon is included. The scribe holder will accept round, square or flat soap stone crayon, pencil or steel point scribe.
Mini - up to 8 in radius 3001884 [0721-0010]
Small- up to 20 in radius 3001885 [0721-0011]
Standard - up to 24 in radius 3001886 [0721-0012]
Jumbo - up to 40 in radius 3001887 [0721-0013]

19 Multi-Trammel Heads
19 Multi-Trammel Heads

- Ideal for reliable marking using standard 1/2 in pipe, heads feature radius set points cast in alignment with marking pointers for easy setting.
- Equipped with 1/4 in screws and squared on the back side of perpendicular alignment.
- The stationary head holds a 1/4 in case hardened center point.
- Moveable head has a 1/8 in steel scribe hardened to 59 rockwell.
- Marks from 1-1/2 in circle to any diameter needed, depending on length of pipe used as a trammel bar.
- Allen wrench, soapstone, scribe and pointer are included.

3001890 [0721-0016]

Versa-Mag & Holder
Versa-Mag & Holder
  • Versatile magnetic aids free up hands for other work.
  • Versi-Mag features a single 25-pound magnet cast in a square end body that can be used for the line up of steel parts for welding or machining.
  • Versi-Mag Holder works as a jig or line-up fixture, and can hold leads, hoses, torches or other devices.
  • Includes two 25-pound pull magnets, each cast in an aluminum body and machined with square ends.
  • Each one hinged to swing through a 90- degree angle and the bodies are fitted with either a holding pin or clamp to receive various tools.
21 Versi-Mag 3001892 [0721-0018]
Versi-Mag Holder 3001893 [0721-0019]

33 Universal Level
33 Universal Level
  • Designed primarily for pipe fitting applications, the Universal Level is a valuable tool for any craft required to use a level or a plumb bob:
    • For structural ironworkers, the powerful holding magnets provide an extra hand
    • Electricians will find the Level useful in laying out and lining up heavy conduit
    • With the aid of a handy conversion chart, carpenters can use the Level for the layout of roof rafters
  • Multi-purpose tool features a 360-degree adjustable protractor dial bubble (DSL) that ensures accurate leveling and permits the following additional uses:
    • Setting a predetermined pitch of a string of pipe
    • Setting the angle of laterals to a precise degree
    • Trueing vertical runs
    • Two-holding flanges
  • Includes two cast-in 25-pound magnets (exerting a 50-pound pull) to securely hold the unit in place on any steel surface, including the underside of a pipe or beam. This permits hands-free leveling, a welcome aid in tight spots.
  • Bubble is mounted on a protector dial, the Level may be used in any position and still read accurately.
  • Magnets are cast in and do not interfere
    with the use of the Level on nonmagnetic materials, such as aluminum, copper, lumber, stone or other materials requiring leveling.
  • For aligning pipe flanges (two-holding), the Level comes with a two-threaded, self­aligning conical spacer and conical nut and bolt units, designed to fit any size bolt hole spaced between 2-1/4 in and 8 in centers on flanges. Permits the orientation of flange bolt holds for any size pipe.
3001904 [0721-0030]

8 Pro-Mag Level
8 Pro-Mag Level
  • Unit is ideal for pipe fitter, welder, jig builder or anyone who has to determine angles or do setup work.
  • A lightweight, easy to use tool for determining angles, Includes two cast-in 25- pound pull magnets that hold securely to any steel surface.
  • Unit has a 360-degree adjustable DSL with two 90-degree quadrants graduated in 90- degree quadrants graduated in 2-1/2-degree increments.
  • Cast in are tables used to convert degree-of­angle to rise-in-inches-per-foot or millimeters-per-meter.
  • A groove on the bottom edge permits use on a small pipe.
3001881 [0721-0007]

20 Dial-Angle Flange Level
20 Dial Angle Flange Level

- A versatile tool that can be used as a dial degree utility level or, with attachments, for two-holding flange alignment.
1- Constructed of cast aluminum with a protective housing containing an adjustable DSL.
- Fitted with a threaded, self-aligning
conical spacer and conical nut and bolt units for fastening the Level to a pipe flange. One of the nut and bold units is stationary, while the other slides up to 5-1/2 in along a slot in the level to accommodate various flange bolt hold spacings from 2 to 5-1/2 inches.

3001891 [0721-0017]

22 Pro-Mag Burning Square
22 Pro-Mag Burning Square
  • Precise tool used in structural thermal cutting and layout.
  • Tool base is a perfect square containing powerful cast-in magnets, permitting placement in any position.
  • Tool surface is embossed with a protractor inscribed with two gO-degree quadrants graduated in 1-degree increments.
  • Top of the tool carries an 18 in ruler blade divided in 1/8 in increments and can be locked in place at the desired angle setting by hand tightening of the adjustment knob.
  • Ruler blade is on a raised plane to permit its use as a straight edge when flame cutting, without distortion or marring.
    Blade will also accept attachments or extensions that allow an overall length up to 72 in. The Burning Square is made of cast aluminum.
3001894 [0721-0020]

28 Magnetic Burning Guide
28 Magnetic Burning Guide
- Designed for use with burning torch or as straight edge, the Burning Guide is cast of strong, durable material to withstand heat spatter.
- Tool's base has three 3D-pound pull cast-in magnets for use in any position.
3001899 [0721-0025]

Attachments for Pro-Mag Burning Square & Magnetic Burning Guide
31 AHachment - 72 in Overall Length 3001902

[0721-0028]                        

30 AHachment - 48 in Overall Length 3001901 [0721-0027]
29 AHachment - 34 in Overall Length 3001900 [0721-0026]

Wrap-A-Round
Wrap-A-Round
  • Economical tool for marking straight lines around pipe, or for use of a straight edge. Made out of flexible gasket material, with good resistance to heat and cold.
  • Available in two colors, designating material type and service temperature. GG (Gray) material is used for high temperature applications
    up to 550°F. B (Black) material has a service temperature of up to 350°F. Both material types are asbestos free.
  • Wrap-A-Rounds in 3.88" and 5.00" feature a metric scale and pitch chart.
  • All sizes are printed with a scale in inches, pitch chart, tangent chart and other useful markings.
  • Extra small, small and special order sizes are unmarked.

SIZE

Dimensions Width/Length

Pipe Diameter

Black Item Number

 

Gray Item Number

 

Ex-Small

1.94" x 2'

1"to 3"

3001856

[0720-0001 ]

3001865

[0720-0027]

Small

2.50" x 2'

1"to 3"

3001857

[0720-0004]

3001866

[0720-0028]

Medium

3.88" x 4'

3"to 6"

3001858

[0720-0007]

3001867

[0720-0029]

Large

3.88" x 6'

3"to 10"

3001859

[0720-0010]

3001868

[0720-0030]

Ex-Large

5.00" x 7'

4"to 12"

3001860

[0720-0013]

3001869

[0720-0031 ]

Ex-Large

5.00" x 9'

6"to 16"

3001861

[0720-0016]

3001870

[0720-0032]

Special

3.88" x Length Desired*

3001862

[0720-0019]

3001871

[0720-0033]

Special

5.00" x Length Desired*

3001863

[0720-0022]

3001872

[0720-0034]

Special

7.00" x Length Desired*

3001864

[0720-0025]

3001873

[0720-0035]

*Special lengths available up to a maximum of 375'

Accessories & Replacement Parts
24 Soapstone 1/4 in. x 5 in. Round 3001895 [0721-0021] 6 Centering Pin 3001906 [0722-0001]
26 Round Soapstone Holder 3001897 [0721-0023] Centering Bushing Set 3001907 [0722-0002]
25 Soapstone 3/16 in. x 1/2 in. x 5 in. Flat 3001896 [0721-0022] Dial & Level Combination 3001905 [0722-0000]
27 Flat Soapstone Holder 3001898 [0721-0024]

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