Jackson has a large selection of top-quality polycarbonate and green glass filter plates (both 2" x 4-1/2" and 4-1/2" x 5-1/4") for welding helmets. To prevent surface damage to welding filter plates, cover plates (in either plastic or glass) should be placed over them. Be sure to use the correct filter shade for the job.

Operation

Electrode Size1/32 in. (mm)

Arc Current (A)

Suggested Shade No. (Comfort)

Shielded metal arc welding

Less than 3 (2.5)

Less than 60

9

3-5 (2.5-4)

60-160

10

5-8 (4-6,4)

160-350

12

More than 8 (6,4)

250-500

14

Gas metal arc welding and flux cored arc welding

Less than 60

9

60-160

11

160-350

12

250-500

14

Gas tungsten arc welding

Less than 50

10

50-150

12

Air carbon Arc cutting

(light)

150-500

14

Less than 500

12

(heavy)

500-1000

14

Plasma arc welding

Less than 20

6 to 8

20-100

10

100-400

12

400-800

14

Plasma Arc cutting

(light)

Less than 300

9

(medium)

300-400

12

(heavy)

400-800

14

Jackson has an array of "Mag" plates to fit the needs of any welder. While provid­ing close vision without glasses, the mag plates are also adaptable to all EQC Filters. Select focal power by comparing prescription lenses.

Part No.

Item No.

FOCAL Power

Part No.

Item No.

FOCAL Power

3011-2741

[0752-0063]

1.00

3002745

[0752-0067]

2.00

3002742

[0752-0064]

1.25

3002746

[0752-0068]

2.25

3002743

[0752-0065]

1.50

3002747

[0752-0069]

2.50

3002744

[0752-0066]

1.75

MAG PLATE ADAPTER KITS
3002656  - [0745-0040] 98-2 Executive EGC Mag Lens Holder
30022647 - [0745-0029] 98-3 Large Window Mag Lens Holder (for HSL-100)

Jackson Safety has an array of "Mag" plates to fit the needs of any welder. While providing close vision without glasses, the mag plates are also adaptable to all ADF Filters. Select focal power by comparing prescription lenses.

PART NO:

ITEM NO:

DESCRIPTION

SIZE

MATERIAL

TYPE

3015039

N/A

BOSS Back Cover Plate

Polycarbonate

Back Cover Plate

3000658

40089

339 Cover Lens

2"x41/4"

Thermally set plastic

Cover Lens

3000660

40093

339-L Cover Lens

41/2" x 5 1/4"

Thermally set plastic

Cover Lens

3000637

40013

235-4 Back Cover Plate

41/2" x 5 1/4"

.040" Polycarbonate

Back Cover Plate

3002739

0752-0054

NexGen Back Cover Plate

Polycarbonate

Back Cover Plate

3000647

40048

335-6 Safety/Cover Plate

25/8"x41/4"

Polycarbonate

Safety/Cover Lens

3000638

40015

235-6 Safety/Cover Plate

41/2"x 51/4"

.060" Polycarbonate

Safety/Cover Lens

3000689

40168

435-6 Safety/Cover Plate

2" x 41/4"

.060" Polycarbonate

Safety/Cover Lens

3000691

40173

427 Filter Lens Sh. 5

2" x 41/4"

Polycarbonate

Filter Lens

3000644

40035

427 Filter Lens Sh. 9

2" x 41/4"

Polycarbonate

Filter Lens

3000645

40037

427 Filter Lens Sh.l0

2" x 41/4"

Polycarbonate

Filter Lens

3000690

40171

427 Filter Lens Sh. 11

2" x 41/4"

Polycarbonate

Filter Lens

3000646

40041

427 Filter Lens Sh. 12

2" x 41/4"

Polycarbonate

Filter Lens

3000649

40058

1127 Filter Lens Sh. 9

4 1/2" x 5 1/4"

Polycarbonate

Filter Lens

3000650

40059

1127 Filter Lens Sh. 10

41/2" x 51/4"

Polycarbonate

Filter Lens

3000651

40060

1127 Filter Lens Sh. 11

41/2" x 51/4"

Polycarbonate

Filter Lens

3000652

40061

1127 Filter Lens Sh. 12

41/2" x 51/4"

Polycarbonate

Filter Lens

3000684

40156

1227 Filter Lens Sh. 4

50 MM Round

Polycarbonate

Filter Lens

3000685

40157

1227 Filter Lens Sh. 5

50 MM Round

Polycarbonate

Filter Lens

3000686

40158

1227 Filter Lens Sh. 6

50 MM Round

Polycarbonate

Filter Lens

3000675

40144

Ml0 Magnifying Plate

Focal Power 1.0

Polycarbonate

Mag Lens

3000681

40151

M125 Magnifying Plate

Focal Power 1.25

Mag Lens

3000676

40145

M15 Magnifying Plate

Focal Power 1.5

Polycarbonate

Mag Lens

3000682

40152

M175 Magnifying Plate

Focal Power 1.75

Mag Lens

3000677

40146

M20 Magnifying Plate

Focal Power 2.0

Polycarbonate

Mag Lens

3000683

40153

M225 Magnifying Plate

Focal Power 2.25

Mag Lens

3000678

40147

M25 Magnifying Plate

Focal Power 2.5

Polycarbonate

Mag Lens

3002724

0752-0035

53-H Glass Lens Sh. 5, PR

50MM

Glass

Filter Lens

3002720

0752-0009

46-H Glass Lens Sh. 5

2" x 4.25"

Glass

Filter Lens

3002728

0752-0039

53-H Glass Lens Sh. 9

2" x 4.25"

Glass

Filter Lens

3002729

0752-0040

53-H Glass Lens Sh. 10

2" x 4.25"

Glass

Filter Lens

3002730

0752-0041

53-H Glass Lens Sh. 11

2" x 4.25"

Glass

Filter Lens

3002731

0752-0042

53-H Glass Lens Sh. 12

2" x 4.25"

Glass

Filter Lens

3002732

0752-0043

53-H Glass Lens Sh. 13

2" x 4.25"

Glass

Filter Lens

3002733

0752-0044

53-H Glass Lens Sh. 14

2" x 4.25"

Glass

Filter Lens

3002749

0752-0081

95-H Glass Lens Sh. 9

4" x 5.25"

Glass

Filter Lens

3002750

0752-0082

95-H Glass Lens Sh. 10

4" x 5.25"

Glass

Filter Lens

3002751

0752-0083

95-H Glass Lens Sh. 11

4" x 5.25"

Glass

Filter Lens

3002752

0752-0084

95-H Glass Lens Sh. 12

4" x 5.25"

Glass

Filter Lens

3002753

0752-0085

95-H Glass Lens Sh. 13

4" x 5.25"

Glass

Filter Lens

3002754

0752-0086

95-H Glass Lens Sh. 14

4" x 5.25"

Glass

Filter Lens

• Flexible frame, fixed front
• Shade 5.0
  

• Flexible frame, lift front
• 2" x 1-1/4" goggle
  
• Shade 5.0                     

• Rigid frame
  
• 50mm cup lens
  
• Adjustable elastic strap
  
• Shade 5.0

• Flexible frame
  
• 50mm round lens
  
• Shade 5.0

• Rigid frame
  
• 50mm cup lens
  
• Adjustable elastic strap
  
• Shade 5.0

• Rigid frame
  
• 2" x 1-1/4" goggle
  
• Adjustable elastic strap
  
• Shade 5.0

• Rigid frame
  
• Fits over prescription glasses
  
• Adjustable elastic strap
  
• Shade 5.0

• Rigid deep frame goggles
  
• 170-G Adjust-O-Lok headgear
• Shade 5.0

• Rigid shallow frame goggles
  
• 170-G Adjust-O-Lok headgear
  
• Shade 5.0

• Extreme performance vision protection, material does not melt, drip, or ignite at 350°F for five minutes
  
• Dual anti-fog lenses
  
• Lightweight and comfortable goggle ideal for any work environment
  
• Pivot headband for optimal comfort placement
  
• Cushioned eye cups for comfortable fit
  
• Adjustable side vents to increase air flow

• Full face protection which detaches from goggle
  
• Curved faceshield conforms to shape of face offering better protection
  
• Polycarbonate shield for long lasting protection, compact size is ideal for storage & work in confined space
  
• Provides dust, splash and impact protection
  
• Fire retardant
  
• Adjustable headband
  
• Anti-fog lenses

• Superior impact and chemical splash protection
  
• Cylindrical shaped lens offers greater range of visibility
  
• Anti-fog lenses
  
• Adjustable, wide band for comfort

• VisiClear™ anti-fog coating offers unprecedented anti-fog optics, anti-scratch and anti-static characteristics for extreme visual clarity in all conditions
  
• Superior style, comfort and fit - Dynaflex® material conforms to the face, stays supple in extreme climates and is easy to clean and sanitize
  
• Proprietary Cross VenFM Technology - unique design keeps air flowing in and moisture or chemical splashes out - Polycarbonate lens provides superior impact resistance, 10% lighter than the competition, provides 99% UV protection and meets ANSI Z87.1+ and CSA Z94.3 standards
  

• Tough, industrial strength construction
  
• Flame-retardant and crush resistant hose -- the ONLY one in the industry
  
• Airflow exceeds NIOSH standard by over 25%
  
• The NiMH battery is 40% lighter than NiCad battery
  
• Sleek plenum design allows for more head room and attaches to helmet instead of headgear for comfort
  
• Available wit the latest in auto-darkening technology
  
• Audible alarm for low battery and low airflow
  
• Adjustable belt with lumbar support
  
• Fast Charger provides fast, reliable battery charging
  
• Meets OSHA requirements & NIOSH approved
  
• Standard package with 2 four- hour batteries complete with Fast Charger
  
• 8 hour battery option available with NexGen cartridge (see chart)
  
• Includes carry bag

Jackson Safety recommends contacting an Industrial Hygienist to have the air at your facility evaluated to determine the proper application of the Shadowaire system to meet the requirements of your environments

REPLACEMENT PARTS

PART

Complete Blower Unit (includes blower unit, belt, air flow indicator and breathing hose)

3002856

[0744-0518]

P3 Filter (6PK)

3002861

[0756-0523]

Fast Charge Battery Charger (4 hr)

3002862

[0756-0525]

Overnight Battery Charger (8 hr)

3002873

[0756-0538]

Plenum Assembly

3002863

[0756-0526]

Face Seal (3PK)

3002864

[0756-0527]

4hr NiMH Battery

3002858

[0756-0520]

8hr NiMH Battery

3002871

[0756-0536]

Blower Unit

3002857

[0756-0519]

Breathing Hose

3002859

[0756-0521]

Air Flow Indicator

3002860

[0756-0522]

Belt

3002865

[0756-0528]

Gasket Seal for Breathing Hose

3002866

[0756-0529]

Belt Bracket

3002867

[0756-0530]

Shadowaire II Shell with Velcro Strips

3002868

[0756-0532]

DESCRIPTION

PART

Shadowaire with PAPR and P3 Filters, 4" x 5" Passive Filter Shade 10

3002544*

[0744-1024]

Shadowaire with PAPR and P3 Filters, 4" x 5"

3002550**

[0744-1032]

Shadowaire with EaC Master V HTlS and PAPR with P3 Filters

3002545*

[0744-1025]

Shadowaire with EaC Executive V HTlS and PAPR with P3 Filters

3002546*

[0744-1026]

Shadowaire with EaC Professional V and PAPR with P3 Filters

3002547*

[0744-1027]

Shadowaire with EaC Master 3N1 V HTlS and PAPR with P3 Filters

3002548*

[0744-1028]

Shadowaire with EaC Executive 3N1 V HTlS and PAPR with P3 Filters

3002549*

[0744-1029]

Shadowaire with EaC NexGen and PAPR with P3 Filters

3002551*

[0744-1045]

Shadowaire with EaC NexGen and PAPR with P3 Filters with 8 hr battery

3002552**

[0744-1050]

ShadowAire II protects against radio nuclids, asbestos and other dusts, mists and fumes with time weighted averages less than 0.05 milligrams per cubic meter when used properly with P3 Filters. Always consult with a safety specialist before choosing a PAPR.
*Comes with 2 four-hour batteries and a fast charger
**Comes with 1 eight-hour battery and an overnight charger

Types & Classes Standards*
Protective helmets are classified according to the specific impact and electrical performance requirements they are designed to meet. All protective helmets in accordance with this standard shall meet either Type 1 or Type 2 impact requirements. In addition, all helmets are further classified as meeting Class G, Class E, or Class C electrical requirements.
Impact Types:
Type 1: Helmets intended to reduce the force of impact resulting from a blow only to the top of the head
Type 2: Helmets intended to reduce the force of impact resulting from a blow which may be received off center or to the top of the head.
Electrical Classes:
Class G (General): Class G helmets are intended to reduce the danger of contact exposure to low voltage conductors. Test samples are proof­tested at 2200 volts (phase to ground). However, this voltage is not intended as an indication of the voltage at which the helmet protects the wearer.
Class E (Electrical): Class E helmets are intended to reduce the danger of exposure to high voltage conductors. Test samples are proof tested at 20,000 volts (phase to ground). However, this voltage is not intended as an indication of the voltage at which the helmet
protects the wearer.
Class C (Conductive): Class C helmets are not intended to provide protection against contact with electrical conductors.
*For further information, see American National Standards Institution Standard Z89.1 for head protection available from American National Standards Institute.

• Non-slotted design constructed of durable, lightweight dielectric plastic - Impact absorbing design
  
• Excellent for general overhead protection
  
• Deep nape strap and soft, absorbent cloth sweatband for a firm, comfortable fit
  
• Meets ANSI Z89.1, Type 1, Class G, E & C

Description

Part No

Yellow

3001973

[0740-0351]

White

3001974

[0740-0352]

Green

3001975

[0740-0354]

Blue

3001976

[0740-0355]

Orange

3001977

[0740-0356]

Red

3001978

[0740-0357]

Gray

3001979

[0740-0358]

White Visitor

3002231

[0740-8203]

391 Repl. Suspension

[0741-0003]

• Slotted design constructed of durable, lightweight dielectric plastic
  
• Impact absorbing design
  
• Deep nape strap and soft, absorbent cloth sweatband for a firm, comfortable fit
  
• Meets ANSI Z89.1, Type 1, Class G, E & C

Description

Part No W/ 391

Part No W/ 491

Yellow

3001987

[0740-0441]

3001952

[0740-0241]

White

3001988

[0740-0442]

3001953

[0740-0242]

Green

3001990

[0740-0444]

3001954

[0740-0244]

Blue

3001991

[0740-0445]

3001955

[0740-0245]

Orange

3001992

[0740-0446]

3001956

[0740-0246]

Red

3001993

[0740-0447]

3001957

[0740-0247]

Gray

3001994

[0740-0448]

3001958

[0740-0248]

Repl. Suspension

3002428

[0741-0003]

3002433

[0741-0021]

• Slotted design constructed of fiberglass material
  
• Impact absorbing design
  
• Deep nape strap and soft, absorbent cloth sweatband for a firm, comfortable fit
  
• Typically used in high heat applications
  
• Meets ANSI Z89.1, Type 1, Class G & C

Description

Part No W/ 391

Yellow

3001980

[0740-04111

White

3001981

[0740-04121

Blue

3001983

[0740-04151

391 Repl. Suspension

[0741-00031

• Slotted design constructed of dielectric plastic
  
• Short billed, impact absorbing design
  
• Deep nape strap and soft, absorbent cloth sweatband for a firm, comfortable fit
  
• Can be worn with bill forward position with a welding helmet while meeting ANSI standards
  
• Type 1, Class G, E & C

Description

Part No.

Yellow

3001928

[0740-0081)

White

3001929

[0740-0082)

Green

3001930

[0740-0084)

Blue

3001931

[0740-0085)

Orange

3001932

[0740-0086)

Red

3001933

[0740-0087)

Gray

3001934

[0740-0088)

391 Repl. Suspension

[0741-0003)

• Full brim provides protection from UV rays on ears and back of neck - Smooth dome look
  
• Comfortable 8pt suspension with nylon web and cloth sweatband
  
• 8 pt nylon suspension offers protection and comfort with a more secure fit
  
• Meets ANSI Z89.1 2003, Type 1 Class G, E & C

RATCHET

While

3014874

Blue

3014876

Red

3014878

Orange

3014877

Yellow

3014875

Hi Viz Orange

3014982

Green

3014902

891 Repl. Suspension

• Short peak design allows for greater upward vision
  
• Low nape strap, rain trough
  
• Universal slots allow easy attachment of hearing, welding and faceshield accessories
  
• Comfortable 4-point nylon suspension with cloth sweatband
  
• Available in ratchet or pinlock suspensions
  
• Meets ANSI Z89.1 , 2003 Type 1, Class G, E & C

RATCHET

PINLOCK

While

3013362

While

3013374

Blue

3013663

Blue

3013375

Red

3013364

Red

3013376

Gray

3013367

Gray

3013379

Orange

3013368

Orange

3013380

Green

3013369

Green

3013381

Yellow

3013370

Yellow

3013382

Hi Viz Orange

3013365

Hi Viz Orange

3013377

Lime

3013366

Lime

3013378

Neon Pink

3013372

Neon Pink

3013384

Sky Blue

3013371

Sky Blue

3013383

Black

3014571

Black

3013404

Ralchel Repl. Suspension

Pinlock Repl. Suspension

• 12 cooling vents provide the maximum in air circulation for comfort
  
• Short peak design allows for greater upward vision
  
• Universal slots for hearing, welding and visor accessories - Low nape strap, rain trough
  
• Meets ANSI Z89.1 2003, Type 1 Class C

RATCHET

While

3013392

Blue

3013393

Red

3013394

Orange

3013398

Yellow

3013400

Ralchel Repl. Suspension

• Bump caps are designed to protect workers from hazards that can inflict painful bumps and lacerations
  
• Recommended for situations where safety caps are not required
  
• 4 point adjustable plastic suspension for easy sizing and precise fit
  
• Cloth sweatband wipes away moisture to keep wearer cool
  
• Ideal for food processing, automotive repair, warehousing operations, high pressure wash and splash situations (with visor attachment)
  
• Visor attachment system enables the attachment of a clear PETG visor to cap for increased facial protection (Visor sold separately)

Note: Bump Caps do not meet ANSI Z89.1 standards and are not to be worn for protection from impact of falling or glancing objects.

Repl. Suspension

• Non-slotted, fully dielectric design
  
• Available in cap or hat options
  
• Design withstands temperature variances, humidity and exposure to UV light for long-lasting wear
  
• Ratchet headgear with over 30 adjustments
  
• Meets ANSI Z89.1 - 2003 Type 1, Class G,E & C

• Stylish and Comfortable
  
• Wide brim for protection against harmful UV rays
  
• Fits all head sizes
  
• 4 point nylon ratchet suspension
  
• Excellent protection from sun, rain, heat and glare
  
• Meets ANSI Z89.1 2003, Type 1, Class G, E & C

All caps are suspended from just one point: the top of the head. The shock-absorbing construction of the suspension is what reduces impact forces to lower, life-saving levels. So the number of points of suspension is not important, but the shock-absorbing construction of the suspension is important.
To prove the protection of the Jackson suspension, impact tests were performed on the Jackson 4-point suspension, and two other manufacturers of a 6 and 8 point suspension. All samples were conditioned for two hours at 120°F and 0° F per ANSI Standard Z89.1. The impact test consists of an 8-pound weight free falling 50 inches. A load cell mounted beneath the headform measures the amount of force transmitted through the headform. All the other force is absorbed by the hard hat shell and suspension working in conjunction. The ANSI Standard states that no one sample can transmit more than 1,000 pounds and the average of all tests samples cannot be greater than 850 pounds.
Based on these test results, the Jackson 4-point suspension absorbs an average over 10% more force than many 6 or 8 point suspensions.

Test Condition

Velocity (MS)

Transmitted Force (LBS)

Cap

120 degrees

4.60

380

Jackson SC-3

4.59

470

Brand A 8pt Susp.

4.56

400

Brand B 6pt Susp.

0 degrees

4.60

670

Jackson SC-3

4.59

740

Brand A 8pt Susp.

4.56

680

Brand B 6pt Susp.

• 8 pt nylon suspension offers protection and comfort with a more secure fit.
  
• Adjustable ratchet suspension.
  
• Includes a nylon web and absorbent sweatband.

• Highly efficient suspension system; standard headgear with woven nylon crown straps.
  
• Removable absorbent cloth sweatband.
  
• Adjusts to 13 head sizes and has two (2) vertical adjustments for crown height.
  
• Headband designed to hold goggle straps.

• Improved Ratchet headgear provides over 30 adjustments for comfortable fit without removing headgear.
  
• One (1) piece soft and durable nylon headband with woven nylon crown head straps, absorbent cloth sweatband and two (2) crown height adjustments.
  
• Firm, secure fit makes the 391 valuable in caps carrying mounted accessories.

199 BUMP CAP SUSPENSION

• Adjusts to 13 head sizes, plus 3 crown heights. Goggles can be carried by the bump cap suspension through the use of retainers on the suspension headband.
  
• Dual-Point Sizing provides uniform sizing, and weight is centered.

• Adjustable from head sizes 6-1/2" to 8"
  
• Available in 4 point ratchet or 4 point pinlock
  
• Absorbent cloth sweatband

WELDING HELMET ATTACHMENT SYSTEMS TO SAFETY CAPS

ROTO CLIP

• Lets you attach almost any Huntsman welding helmet (with nylon lugs) safely and securely to a hard hat.
  
• Patented positive locking device keeps the helmet in any position you place it.

187-S SAFETY CAP MOUNT (FOR SHADOW)

4000 UNIMATE

• Attaches a 400 Huntsman Series welding helmet to most safety caps without slots
  
• Allows normal function and helmet comfort
  
• Quick and easy release

386 CAPMOUNT ADAPTER For use with H Series fiberglass

87 MOUNTING BLADES

86 QUICK DETACH PINS

86-M QUICK DETACH PINS