Aldon® Rail Safety Page 6
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Pneumatic Rotary Car Shakers
Orbital motion creates great amplitude. Recommended for damp, sticky materials. Rotary action cleans out car better than other forms of vibration. The rotary type uses a wedge or clamp bracket; both styles must be securely fastened to car. Wedge and clamp fittings are interchangeable. By buying a wedge fitting with the clamp style model (or vice versa), the shaker can be attached to all types of hopper cars.
For covered hoppers (with brackets on bins) — use wedge type
For open-top hoppers (or cars without brackets) — use clamp type
Vibrator Bracket
The Bracket is made of cast steel and can be welded to flat surfaces, permitting the use of any wedge type vibrator. Overall size is 8" wide X 7" long. Slot is 6-1/4" wide X 7" long. Slot tapers from 1-1/4" at top to 1/2" at bottom. 28 lbs. weight
Shaker — without fitting (88 lbs) 4126-06
Wedge Fitting Only (40 lbs) 4126-08
Clamp Fitting Only (40 lbs) 4126-09

Specifications for Pneumatic Rotary Shakers
At Air Pressure of: Vol. Air
Reqd.
CFM
Wght.
(lbs)
Noise
Level
dB
80 PSI 90 PSI 100 PSI
VPM Force
(lbs)
VPM Force
(lbs)
VPM Force
(lbs)
9,000 4,950 10,000 5,500 10,500 6,100 54 43 78

Pneumatic Piston-Type Car Shakers
The Piston shaker has a wedge-end which fits all standard covered hopper car side brackets. The wedge cannot be clamped down or secured in any other fashion except being lodged in the bracket. Lugs on the wedge keep it from becoming jammed in the bracket.
3" Dia. Piston — Good for dry, granular, free-flowing materials by PCS-3
4" Dia. Piston — Good for sticky, damp materials which cake or congeal by PCS-4

Piston shakers work like high speed sledge hammers, noisy but effective, pounding against the wall of the car bin at high frequency to agitate the material inside. Use this shaker only where there are no noise restrictions, vibration duration will be brief, and where easy movement from bin to bin is important.
The PCS-3 Shaker can be modified to comply with force and design requirements set for the ACF "center-flow" hopper car. Contact Western Safety Products for details

Model Cyl.
Size
Part
No.
Air
Inlet
PSI CFM Max
Impact
Noise (dB)
Per
Stroke
(lbs)
Weight
(lbs)
PCS-3 3" 4126-01 3/8" 40 - 60 11 96 25.73 73
PCS-4 4" 4126-02 1/2" 40 - 60 18 110 76.55 115
Piston-Type Shaker Accessories
Insertion Cart Air control package (pressure regulator, oiler, filter)
4126-05 PCS-3 4126-03 PCS-4 4126-04

Portable Railcar Stairway
A safer way to reach the top of tank cars, box cars and covered hoppers. Galvanized steel base with adjustable aluminum ladder. Base dimensions: 10 ft. x 5 ft. Height adjustment: 9'6" to 13'6". Double acting hand winch raises and lowers ladder. Ladder is locked into position by automatic stainless steel locking pins. Towing handle can be used to steer stairway into position. Rubber tires 17" diameter, foam filled. Weight: 1000 lbs.
4124-174
Tank Car Safety Gate
Fits over gap in railing on top of tank car. Formed aluminum panel size 48" x 11" drops over railing. Handle provided on top of panel.
4124-173
Plastic Railroad Ties
Chemical resistant and rot proof. Molded of 90% recycled plastics and 10% fiberglass. Tie will last for 50 years. Excellent spike holding grip. Size: 81" long x 9" wide x 7" thick. Sold in lots of 50 ties. Weight: 250 lbs. per tie.
4124-176

Portable Crane Stop
Cushion Slide Crane Stops
Drag plates allow wedge to slide some distance to absorb impact. On smaller sizes of rail, plates may interfere with rail hook bolts. Allow sufficient sliding distance between cranes. Stopping distance depends on weight and speed of crane. Do not use at end of crane run!!!
Bumper Contact Type
Wedge stands 15" above top of rail. All standard crane bumper heights can be accommodated. Cinch plates are made to fit a specific rail size and section. Weight: 51 lbs.

4016-08

Wheel Contact Type
Wedges made to fit a specific wheel diameter. Wedges meet OSHA regulation that half the wheel diameter is covered. Cinch plates are made for a specific rail size and section. Weight: 50 lbs.

4016-07

How to order:
  1. Describe bumper shape and dimensions, including height above rail.
  2. Specify crane rail size / section
How to order
  1. Specify wheel diameter
  2. Specify exact rail size and section
Non-Slide Crane Stops
Wedge dogs lock wedge to rail head and do not interfere with rail hook bolts. Recommended wherever below rail head clearance is minimal and where a non-sliding crane stop is needed. On impact, stops slide only minimally or not at all. Do not use at end of crane runs!!!
Wheel contact type
Wedges are made for a specific wheel diameter
Dogs are cut to fit a specific rail size and section.
Weight: 50 lbs.
Bumper contact type
Fits most standard crane bumpers. Wedge stands 15" above top of rail. Underside of crane bumper should be no more than 12" above top of rail. Dogs are cut to fit a specific rail size and section.
Weight: 60 lbs.
4016-20 4016-21s

Flangeway Guard Block & Tie and Paint Marker
Flangeway Guard Block
Create smooth railroad crossings on straight or curved track. No need to drill into the rail. Steel blocks hook-bolt to base of rail and support flat or angle bars supplied by customer. The bars are secured in the blocks with set screws. Paving can then be spread between the steel bars, leaving a clearly defined 2-1/2" flangeway next to each rail. To order: specify rail size and section.
Block spacing — Concrete - every 4 feet.
Block spacing — Asphalt - every 3 feet
Bar dimensions: Flat - 5/8" X 3-1/2"
Bar dimensions: Angle - 3-1/2" X 3" X 1/2"
Tie & Paint Marker
A 1-3/4" dia. dot of bright color marks ties, bridge timbers in need of replacement. Mark bad rail as well. Marking paint is quick drying and waterproof. Paint dots are applied by swinging the wooden handled holder, which carries the paint can upside down. Felt applicator on top of the can makes the mark.
NOTE: UPS HazMat transport fee ($12.00) added to freight charge.
4123-82 Flat Bar Block for rail 60-100#
4123-83 Flat Bar Block for rail 104# +
4123-99 Angle Bar Block for rail 60-100#
4123-102 Angle Bar Block for rail 104# +
4124-90 Paint Holder 5 lbs.
4124-116 Red Paint (24 pint can/case) 32 lbs
4124-89 Yellow Paint (24 pint can/case) 32 lbs
4124-117 Orange Paint (24 pint can/case) 32 lbs

Car Repair Shop Equipment
Rip Track Ratchet Screw Jack (left)
Freight Car Stand (right)

Rip Track Ratchet Screw Jack
Used as auxiliary support behind hydraulic or pneumatic lifting jacks during car repair. Ratchet screw allows 13-1/2" of height adjustment. Weight: 169 lbs. Static load capacity: 100,000 lbs. Height: 40-1/2" - 54"
Lifting capacity: 50,000 lbs. Base: 19" dia. steel circle. Top: 3-1/2" dia.
4013-01

Freight Car Stand
To be used as a safety back-up in case pneumatic or hydraulic powered lifing jacks collapse. Static load capacity - 125,000 lbs. Weight: 155 lbs.
Base: 19" dia. steel circle. Top: 12" sq. plate hold customer's wooden pad. Height: 41-1/2" Weight: 155 lbs.
4021-01

Traversing Rerailer for Freight Cars & Locomotives

The traversing base lets you move a load sideways while you are lifting it. A simple ratchet and screw mechanism inside the base allows the load to be moved 18" horizontally.
Capacity: 50 tons.

Hydraulic Ram Pump 4118-05
Retracted Lift Head
Dia.
Weight  
26" 20" 3-1/4" 228 lbs.  
Traversing Base 4118-04
Horiz.
Travel
Height Length
Dia.
Width Table Weight
18" 3-3/4" 35" 14" 14" 110 lbs.

Car Repair Shop Equipment
Railcar Wheel Sling
For standard size freight car wheel assemblies.
Sling length 2 ft. 10" each. Capacity: 6,200 lbs
4124-39
Drawbar Sling
Lifting arc will not bind between coupler head and striker plate. Sling length is 4 ft. 6"
9/16" dia. strands — 23 ton capacity. Weight: 81 lbs.
4124-40

5/8" dia. strands — 28 ton capacity. Weight: 110 lbs.
4124-39

Trailer Jacks
Description Part No. Height
Range
Stabilizes
lbs
Lifts
lbs
Top Bottom Weight
lbs.
#1 Telescopic Jack
1-1/2" increments
4013-08 39 - 51 25,000 0 lbs. 7" 12" 35
#2 Economy Jack
(no wheels)
4013-05 43-12"
50-1/2"
50,000 5,000 5" 10" 47
#3 Standard Jack
(with wheels)
4013-06 43-12"
50-1/2"
50,000 5,000 5" 12" 54
#4 Heavy Duty Spin Top 4013-07 41"
50-1/2"
100,000 40,000 7" 14" 105
#5 Heavy Duty Ratchet 4013-03 41"
50-1/2"
100,000 40,000 7" 14" 160
#6 Super Duty Ratchet 4013-04 40-1/2"
54"
125,000 50,000 7" 19" 169
Heavy Duty Ratchet Beam 4013-09 41"
50-1/2"
100,000 40,000 24" 19" 105

Higher Quality Trailer Jacks (new 2008)
Trailer Jacks

Aldon® Company, Inc. of Waukegan, Illinois announces a major quality upgrade in its trailer stabilizing jack line. The new jacks feature powder coat yellow safety finish, Zerk fittings for continuous screw thread lubrication and reinforced axles. Aldon's Trailer Jacks also fea­ture replaceable parts. The screw and nut assembly can be removed from the jack column when necessary. The bottom of the jack screw features a steel washer and bolt "keeper" to prevent dangerous over-extending of the screw. Aldon's Trailer Jacks feature load capacities from 25,000 to 75,000 pounds.

4013-06 Standard Jacks
4013-07 Heavy Duty Spin Top

Jack Accessories
Pallet Puller (2,000 lb. cap.) 5 lbs. Wheel Block Chain Dolly Pad (17" X 17" X 3")
4124-96 4012-07 4024-04

Wheel Blocks

Key Description Part No. Size W X L X H Weight
1 Aluminum w / sign (AL-107) 4012-02 7" X 10-3/4" X 8" 12 lbs.
2 Aluminum (HWC) 4112-03 7" X 10-3/4" X 8" 7 lbs.
3 Urethane (UWC-2) 4112-05 14" X 17" X 14" 28 lbs.
4 Ductile Iron (AL-96) 4012-04 10" X 10-1/2" X 10-3/4" 27 lbs.
5 Aluminum (LWC) 4012-01 6" X 8-3/4" X 6" 4 lbs.
6 Urethane (UWC-1) 4112-01 7-3/4" X 11" X 8" 4 lbs.
7 Rubber (RWC) 4012-05 7" X 10" X 8" 12 lbs.
8 Ductile Iron (AL-95) 4012-06 9-1/8" X 8" X 8-1/2" 16 lbs.
9 Double Locking 4012-09 7" X 10-3/4" X 8" 25 lbs.
Miracle brand aluminum wheel block New for Summer 2008:
Miracle brand cast aluminum wheel block especially designed for highway semi-trailers. The new wheel block weighs only 11 lbs. - one third the weight of a comparable iron wheel block - yet it performs equally well. The block fits tires 38" to 43". A row of teeth at the back of the block digs into the pavement, to provide better holding power. The casting is indestructible under rubber tires.

Ergonomic Trailer Wheel Block & Trailer Flag Chock (new 2008)
Trailer Wheel Block

Walk-In Wheel Block

HWC Style Aluminum
No more bending or stooping. Aldon's® ergonomically-designed "Walk-In" Wheel Block makes chocking trailer tires easy. 36" high handle can be inserted on either side of the block. Handle with sign projects 23" beyond side of tire so truck driver in his cab and other workers can easily see that the wheels are chocked.
Use on asphalt or concrete surfaces. Ribs on bottom minimize slippage. Always chock both sides of the vehicle. Do not chock on slopes.
For tires 35" - 42" diameter.
Weight 14 lbs.

4012-11
Trailer Flag Chock
Trailer Flag Chock

Extruded aluminum with powder coat finish.
Width: 7" Length: 10-3/4" Height: 8"
Handle Length: 23"
For tires: 35" - 42" diameter.
Use on asphalt or concrete surfaces.
Always chock both sides of the vehicle.
Do not chock on slopes. Weight 14 lbs.

4012-02

Extruded aluminum with powder coat finish.
Width: 6" Length: 8-3/4" Height: 6"
Handle Length: 23"
For tires: 29" - 38" diameter.
Use on asphalt or concrete surfaces.
Always chock both sides of the vehicle.
Do not chock on slopes. Weight 12 lbs.

4012-13

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